Revolutionize Your RF Welding Process

AI-powered monitoring that optimizes welding parameters in real-time. Reduce defects, minimize scrap, and enhance quality control.

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Real-time Monitoring

AI Optimization

Mobile App

Secure & Reliable

20%
Reduction in Scrap
15%
Faster QA Cycles
92%
Defect Detection
30K+
Legacy Welders Supported

Business Context & Market Potential

Our solution addresses critical challenges in RF welding across multiple industries, delivering measurable ROI through advanced AI technologies.

Application Areas

Automotive interiors, textiles, medical-grade sealing, industrial components, and packaging.

Problems

Inconsistent weld quality, high scrap rates, no data feedback loop, and operator-dependent settings.

Traditional Solutions & Demerits

Manual QA inspections, operator-based settings, no data collection or historical tracking.

Need for Novel System

Real-time current signal analysis and ML-driven parameter optimization to reduce defects and scrap.

Our Solution

Smartphone camera plus current meter system with edge AI to classify welds, detect defects, and suggest parameter adjustments.

Unique Selling Proposition

No hardware modifications needed; mobile app-based analysis; self-adaptive ML models for legacy welders.

Benefits

20% scrap reduction, consistent weld quality, 15% faster QA cycles, and improved traceability.

Target Customers

OEMs and factories operating legacy RF welders in automotive, textile, and medical industries.

Customer Impact

Enhanced traceability, lower defects, continuous improvement via data-driven insights.

Business Potential

  • India: 30,000+ legacy welders, ₹200 crore market opportunity.
  • Global: $4B+ analytics and predictive maintenance market in welding by 2030.

Key Features

Comprehensive monitoring capabilities powered by AI to transform your welding operations.

Spark Detection

Spark Detection

Identifies arcs, spikes, and anomalies indicating poor welds in real-time with 92% accuracy.

Mobile App

Mobile App Analysis

Performs OCR, signal analysis, and edge ML inference directly on your smartphone.

AI Optimization

Parameter Optimization

Suggests optimal RF settings based on data trends to maximize weld quality.

Cloud Dashboard

Cloud Dashboard

Interactive dashboards display spark ratio, cycle counts, defect rates across all operations.

Reporting

Automated Reporting

Daily/weekly PDF reports emailed to quality managers with defect trends and recommendations.

Legacy Support

Legacy Welder Support

Works with existing RF welders without requiring hardware modifications.

Frequently Asked Questions

Get answers to common questions about our platform.

Installation is simple and requires no hardware modifications to your existing welders. Our mobile app guides you through the setup process, and most installations are completed in under 30 minutes.

We implement enterprise-grade security including end-to-end encryption, role-based access controls, and regular security audits. Your data remains secure at all times.

Absolutely. Our solution is designed specifically for legacy RF welders, requiring only a smartphone with camera access to get started.

Our AI models achieve 92% accuracy in detecting welding defects, with a false positive rate under 5%. Accuracy improves over time as the system learns your specific welding patterns.

Get Started Today

Ready to transform your welding operations? Contact our team for a personalized consultation.

Why Choose Smart RF Welding?

  • Proven Technology: Deployed in 50+ facilities
  • Industry Expertise: 10+ years in welding technology
  • Custom Solutions: Tailored to your specific requirements
  • 24/7 Support: Dedicated technical assistance
  • ROI Focused: Clear path to cost savings and efficiency
Contact Information

research@intuitiverobotics.in

+91- 9433043040

565, Central Road,
Sonarpur, WB 700150